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QMSR 与 ISO 13485 对齐后检测记录怎么准备

QMSR 与 ISO 13485 对齐后检测记录怎么准备

结论:对齐降低了重复工作,但不等于完全相同

体系要求向 ISO 13485 靠拢,对同时面向多个市场的企业是好消息——过去需要维护两套对应关系的地方,现在可以合并。

但对齐不等于一模一样。仍然存在一些额外要求和表述差异,准备记录时要注意这些残留的差异点,否则容易出现「按一套做了,另一套不认」的情况。

对齐带来的实际影响

方面 变化
体系文件结构 可按 ISO 13485 的结构组织,不必维护两套
术语 统一使用体系标准的术语
记录要求 主体一致,仍有个别附加要求
审核方式 审核依据统一,抽样方式可能仍有差异
培训 内部培训可以合并,减少重复

对检测记录而言,最实际的影响是不必再为同一份记录准备两种表述方式。过去有企业为了同时满足两边要求,在记录上做双重标注,现在可以简化。

记录形式的调整点

对齐之后,检测记录的准备建议关注这几项:

术语统一。 记录表单上的术语按体系标准统一,避免混用。术语混用在审核中会被问,而且容易造成内部理解偏差。

记录要素的完整性。 体系标准对记录的基本要素有要求:可追溯、可读、完整、及时。这几项是共通的,按此准备即可。

设计验证与确认的区分。 这一点两边都强调,记录上要能明确区分哪些是验证、哪些是确认。

过程确认的记录。 特殊过程的确认记录要求较细,包括参数范围、验证批次、再确认的触发条件。

仍然存在的差异

不能假设完全一致,仍要注意的差异点包括:

某些特定文件的额外要求。 部分市场对特定类型的记录仍有自己的格式或内容要求。

上市后信息处理的具体流程。 各市场的报告时限和形式不同,这部分与检测的联动方式也会不同。

记录保存期限。 取要求较长的那一方。

电子记录与签名的具体要求。 这方面各市场可能有细节差异。

建议做一份差异清单并定期更新,不要凭「已经对齐了」的印象跳过核对。

过渡期的处理

体系切换期间会有一段时间,新旧要求并存。这段时间检测记录的准备建议:

按新要求做,但保留旧记录。 新产生的记录按新口径,历史记录不必回溯修改,但要保存完好。

做一份映射表。 把旧体系的条款与新体系的条款对应起来,便于在审核时说明历史记录对应哪条要求。

明确切换时点。 记录上体现从哪个日期开始按新口径执行,避免新旧混杂说不清。

培训要跟上。 实际填写记录的人如果不了解变化,记录还是按老习惯做,文件改了也没用。

对外部实验室的影响

体系对齐对外部检测机构的选择也有影响。原本可能需要分别满足两套要求的机构资质,现在判断标准可以简化。

但仍要确认的是:该机构出具的报告形式,是否满足你所有目标市场的要求。 对齐的是体系要求,不等于各市场对报告的接受口径也完全统一。这一点在委托前确认,比事后发现报告不被接受要省事。

记录准备的通用原则

不论体系如何变化,检测记录有几条原则是稳定的:

数据要能追溯到具体的样品、设备、人员、时间;方法依据要明确并可查证;判定要有规则而不只是结论;修改要留痕;关联关系要能说清楚。

按这几条准备的记录,在多数体系下都站得住。 反过来,如果记录本身薄弱,体系怎么变都救不了。

记录数字化的机会

体系对齐是梳理记录体系的好时机。如果原本用纸质记录,可以借这个机会评估数字化的可行性。

数字化的好处是关联关系容易维护、追溯快、不容易丢失。代价是需要满足电子记录的额外要求:权限、审计追踪、备份、验证。不要低估这部分工作量,系统本身买来容易,满足合规要求的配置和验证才是主要投入。

内部培训的重点

体系变化之后,培训的重点不应当是条款本身,而是「我的工作有什么变化」。对填写检测记录的人来说,需要知道的是表单哪里改了、术语怎么用、什么情况下要额外记录。

讲条款容易,讲变化才有用。 培训后可以用一个简单办法检验效果:拿一份新表单让他们填一遍,看是否按新要求执行。

术语变化带来的检索问题

术语统一之后,历史记录里用的是旧术语。这会带来一个实际问题:按新术语检索,找不到历史记录。

建议维护一份术语对照表,并在文件管理系统里做关联。这件事看起来琐碎,但在需要快速调取历史证据时影响很大,尤其是审核现场。

供方清单的复核

体系调整是复核外部服务提供方清单的好时机。检查每一家的评价是否还有效、认可范围是否有变化、是否还在使用。

清单上长期挂着实际已经不合作的机构,或者认可范围已经变化而未更新的,在审核中都会被问到。

切换期间的双重检查

体系切换期间,建议对检测记录做一段时间的双重检查:填写人按新要求填,另有一人按新旧两套要求各核一遍,确认没有遗漏。

这个措施成本不低,但切换初期出错概率较高,前几个月的记录如果做错,后面补不回来。等流程稳定后可以取消双重检查。

我们的做法

我们出具的报告会包含方法依据、试验条件、设备信息和样品标识,这些是委托方把报告纳入体系记录时需要的基本要素。

对于同时面向多个市场的委托方,我们会在报告形式上尽量保持通用,避免出现只适用于某一市场的表述。如果有特定市场的格式要求,建议在委托阶段提出,报告出具后再调整格式需要走更正程序。

如果你在做体系切换、检测记录的准备口径有不确定的地方,可以把具体要求发过来一起看,或者直接联系:132 4819 8029。能力范围见服务介绍,流程见检测流程,其他问题见常见问题。

English version

Conclusion. Aligning quality system requirements towards ISO 13485 is welcome news for manufacturers serving several markets, because places that previously required maintaining two sets of correspondences can now be consolidated. Alignment is not identity, however. Additional requirements and differences of expression remain, and record preparation has to account for them, or you end up with records prepared to one reading that the other does not accept.

What alignment changes in practice. Documentation can be organised to the structure of the system standard rather than maintained in two forms. Terminology is unified. Record requirements are largely common, with some additions remaining. The audit basis is unified, though sampling approaches may still differ. And internal training can be consolidated, removing duplication. For testing records, the most practical effect is no longer needing two forms of expression for the same record; manufacturers who previously double-annotated records to satisfy both readings can now simplify.

Adjustments to record form. Unify terminology on record forms and avoid mixing vocabularies, since mixed terms attract questions in audit and cause internal misunderstanding. Ensure the basic attributes of a record: traceable, legible, complete and contemporaneous. Distinguish verification from validation clearly on the records themselves, since both frameworks emphasise the distinction. And keep detailed records for process validation, covering parameter ranges, validation batches and the conditions that trigger revalidation.

Differences that remain. Do not assume complete equivalence. Some markets retain their own format or content expectations for particular record types. Post-market information handling differs in reporting deadlines and form, and therefore in how it links back to testing. Record retention periods differ, and the longer requirement governs. And detailed requirements for electronic records and signatures may vary. Maintain a difference list and update it rather than skipping the check on the impression that everything is now aligned.

Handling the transition. During changeover both sets of requirements coexist. Prepare new records to the new reading while retaining historical records unchanged; there is no need to retrospectively rewrite history, but it must be preserved intact. Build a mapping table between old and new clauses so that historical records can be explained during audit. State clearly from which date the new approach applies, so that old and new are not indistinguishable. And train the people who actually complete records, because if they do not understand the change they will continue with old habits and revised documents achieve nothing.

Effect on choice of external laboratory. Alignment simplifies the criteria for assessing a laboratory that previously had to satisfy two frameworks. What still needs confirming is whether the form of report it issues satisfies all your target markets. What has been aligned is the system requirement, not necessarily every market's acceptance of report formats. Confirming this before commissioning is easier than discovering afterwards that a report is not accepted.

Enduring principles for records. Whatever the framework, several principles hold. Data must trace to a specific sample, instrument, person and time. The method basis must be stated and verifiable. Acceptance must rest on a rule rather than a bare conclusion. Changes must be visible. And relationships between records must be explicable. Records built on these hold up under most frameworks; conversely, weak records cannot be rescued by any amount of framework change.

How we handle it. Our reports carry method basis, test conditions, equipment information and sample identification, which are the elements a client needs in order to bring a report into their quality records. For clients serving several markets we keep report formats as generally applicable as possible, avoiding expressions specific to one market. Where a particular market format is required, raise it when commissioning, since changing format after issue requires a correction procedure.

Send us the specific requirements you are working to and we will review. Phone or WeChat: +86 132 4819 8029.